Freezer room

Freezer room (also called blast freezer, shock freezer) is a kind of cold room with lower storage temperature from -40°C to -10°C, it is equipped with more thicker doors, PU panels and more powerful condensing units than cool room. Freezer room addresses cold storage concerns of storing material reliably at consistently low temperature and fast cooling speed, so it can keep such stored products like sea food, meat or ice scream in fresh quality. The microorganism that affects the quality of food will be refrained or killed in the extremely cold environment inside freezer rooms with temperature less than -18°C. The blast freezer can be quick freezing of stored products from +70°C to -18°C in less than 4 hours to keep the food in fresh conditions. Freezer rooms are widely used in food industry like restaurants, catering unit, bakeries and ice-cream parlors, etc. Our innovative, high quality freezer rooms have the significant advantages of versatility, adaptability, energy efficiency, easy to use. Onlykem is the turn key freezer room solution supplier, all our blast freezers can be customized to satisfy your cold storage requirements with any sizes.



Specifications of Freezer Room


Components of Freezer Room




Features of Freezer Room

Customized design and installation
Flexible Configurations
Quick Freezing Technology
Compact structure
Robust construction
Energy Efficient
Easy to operate
Lower Maintenance Costs
Longer service life
Corrosive Resistant Components
Wider temperature at -36°C ~ -10°C
Temperature Control sensor ±0.2°C
Touchscreen Control Interface
Water-Cooled or Air-Cooled Condensers
120-200mm Polyurethane Foam Insulated PanelsApplications of Freezer Room

Our Successful Freezer Room Projects

Generally speaking, freezer room consists of the electric control system, condensing unit, unit cooler, freezer room door, PU Panels and other accessories. The following are some of them.
Condensing Unit
Air Cooled Condenser
Unit Cooler
Electric Control System

In recent years, we have been keeping on investing in technological innovation, integrated cold room design and modular customization, remote monitor and control system. Compared with other freezing methods, the most significant advantages of blast freezer is its safety, versatility and adaptability for various stored products like beef, chicken, shrimp, fish and other seafood. Our high quality, high performance shock freezer are widely used in milk factory, slaughter factory, supermarkets and food industry like food shops, restaurants, catering unit, bakeries and ice-cream parlors, etc.

We are always providing one stop solution to worldwide customers. All our freezer rooms can be customized for your requirements. OEM and ODM are also available.

OnlyKem Technology had been specializing in delivering turn key cold room solutions to worldwide customers for 15 years. We had provided many types of effective and states of the art cold rooms and freezer rooms to over 45 countries. Our customers are from Swiss, Sweden, Australia, USA, Canada, New Zealand, Japan, Pakistan, Spain, India, Malaysia, Singapore, Malaysia, Philippines, South Africa, Argentina, Indonesia, Kenya, Algeria, Ghana, Guyana, Mongolia, Chile, Peru, Dubai, Poland, Mexico, Brazil, Lebanon, Thailand, Kazakhstan, Turkmenistan, Bangladesh, Colombia, Bahrain, and so on. The following are some of the successful freezer room projects.

Cold Room

Cold Room is helpful for commercial and industrial food business, pharmaceutical field, seafood business, poultry business and some other fields, some users don’t know correct operating methods well, so sometimes it will cause high power consumption, sometimes it has potentially dangerous. How to operate cold room correctly is very important for cold room users, it can extend its lifetime, and guarantee the safety. There are some suggestions on how to operate cold room correctly and how to keep routine maintenance as follows, hope these suggestions are helpful for you!

Cold Room
https://goo.gl/YdnnPR

1. How to use cold room doors properly?

In order to prevent the damage of cold room doors, please open or close doors lightly.

In order to prevent the leakage of cold air, kindly close the cold room doors quickly. If we open the cold room doors for a long time, outside hot air will enter inside of room, caused severe frost of fins, then it will have bad cooling effect.

2. How to display products properly? Ensure the smooth flow of outlets and suction inlets:

When we display goods in cold rooms, don’t block the suction/exhaust port of the evaporator, keep the suction/exhaustion port be open always, and distribute the cooling evenly. In order to make cold air distributed well, the left, right, up and down of the goods should be 5cm distance each other.

We often see that the suction inlet is blocked by the goods, which will reduce the intake of cold air, resulting in decrease of cooling capacity and damage of the goods.

3. We couldn’t stack goods on top of the cold room ceiling

Cold rooms ceiling panel is designed as non-load-bearing, and there are soem refrigerant piping and electrical wiring layouts, in order to avoid accidental damages, users are not allowed to stack goods on cold room ceiling panels.

4. Keep the condenser be clean and smooth always

Poor ventilation caused high operating temperature, it will shorten the lifetime and increase energy consumption. We should keep condenser fins clean and smooth always.

5. Tips on cold room defrosting:

Cold room defrosting is automatic defrosting with electric heating. When the humidity is high in summer, it is easy to freeze for the evaporator, please do not hit ice cubes with hard items, which may cause the leakage of the evaporator coil. The correct method is using warm water to remove ice cubes or increasing defrosting times appropriately

6. Maintenance and repair for the compressor:

1. The freezing oil level is between the upper and lower limits of the oil monitor, and the oil is not cloudy.
2. Using liquid sight glass to check the refrigerant charge.
3. Check the compressor oil level.
4.  Check the compressor crankcase heater operation.
5.  Check the main power supply and control voltage.
6. Check the appearance of the condensing
7. Check the system pressure.
8.  Check the cooling system, if it has leakage.
9. Check the suction filter and liquid drying filter.
10. Check that all bolts, fittings and piping clamps are tight.
11. Inspect the condenser fan blade paddles and motor assembly for cracks, loose screws, or connection bolts.
12. Check the suction / exhaust / liquid refrigerant pressure and temperature.
13. Check the compressor’scurrent, over-heatdegrees, liquid over-cold degrees and ambient temperature.

Other notes:

1. Temperatureof machine room :

Commonly machine room temperature is below 35 °C, short-term in summer can be below 40 °C. If machine room temperature is too high, it will cause the following problems:

A. If the suction temperature and exhaust temperature increases, the cooling capacity will decrease.

B. The reduction of cooling capacity will increase power consumption and operating cost

2. Pay attention to the equipment inside the room when we display goods.

Normally the capacity of goods incoming does not exceed 20% of the total room capacity. Don’t damage water pipes, refrigerant pipes, etc.

3.Keep cleaning cold room regularly:

Keep cleaning cold rooms regularly can avoid peculiar smell in the room.

Please turn off the power switch when cleaning. Don’t let water immerse into light’s switch, evaporator junction box, etc.

Onlykem Technology Co., Ltd is the leading cold rooms and refrigeration unit designer, manufacturer and exporter dedicated in supplying finest quality cold room solutions and operating suggestions to worldwide customers. We have over 20 professional cold room experts and 8,000 square meters factory. Our innovative, high quality products and solutions include Cold Room, Unit Cooler, Condensing Unit,  Cold Room Door and PU Panel, etc. Product innovation and customer satisfaction are our long term commitment to all our partners. OnlyKem had been always worked hard to become the leader in providing customized cold room solution to meet your refrigeration demands since its foundation in 2002. Hope to be your cold room partners.

Industrial Freezer Rooms

Industrial Freezer Rooms are the  facilities that use a variety of refrigeration equipment to maintain a stable low temperature for cold storage. The storage temperature of the industrial freezer room is generally from -20°C to -25°C.

Many products food such as ice cream and seafood need to be stored at a frozen temperature of -25°C without deterioration, for example, if the ice cream does not reach -25°C during storage, its aroma will be gone, the taste will be deteriorate.

Industrial Freezer Rooms
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Industrial Freezer Rooms Features

When food is put into the cold storage room, the storage temperature will gradually reach -25°C after a period of time. There is no special cold storage design process and technical requirements during this period. The storage temperature of this cold storage is between -22 °C ~ -25 °C, this is the typical cold storage temperature of the walk in industrial freezer room.

Compared with cooler room, the mechanism of action is in large difference. If temperature is too low, it will cause the death of foods such as meat and seafood cells, and the degree of freshness will be greatly affected. Therefore, for the storage of fruits and vegetables, it doesn’t mean the lower the temperature, the better.

The Applications of Industrial Freezer Rooms

Industrial Freezer Rooms are useful for store raw materials and food, frozen storage of industrial/commercial products; foods, dairy products, meat, aquatic products, poultry, pharmaceuticals, chemical raw material or performance tests for certain products used in industrial manufacturing processes.

Freezer cold room insulation system and refrigeration system

Panel system:

Our mould can produce 50mm , 75mm , 100mm , 120mm, 150mm , 200mm thickness panel.  For industrial freezer rooms , we suggest to use 120mm or 150mm thickness .

Cold storage panel sandwich use PU high pressure foaming. Taking metal materials like color steel sheet, stainless steel plate or some other materials as surface .

Generally polyurethane refrigeratory are combined refrigeratory , assembled by polyurethane panels , it can be assembled in different width and height . We have panels width take 960mm or 1000mm as module , nonstandard size can be customzed separareky.  Internal pre-embedded cam-lock , scientific design, compact installation, strong sealing, easy construction.

Cam-lock connection cold room pu panel :

Small Tips:

Different with cooler room, the foundation of the freezer room is affected by the low temperature and the moisture in the soil is easily frozen. Due to the volume expansion after the soil freezes, it will cause ground cracking and deformation of the entire building structure.

For this reason, in addition to having an effective thermal insulation layer, the floor of the low-temperature freezer room must be treated under the thermal insulation layer in order to prevent the freezing of the soil.

At present, the domestic and foreign cold storage floor heat treatment methods mainly include the following types:

First, the overhead floor. It can be divided into two kinds of high overhead floor and low overhead floor. The elevated platform is a basement below the first floor of the cold storage. The basement can be used for air temperature or other purposes. In the low-rise, the first floor is lifted by a beam-slab system or a ridge wall. No matter whether it is an overhead or low-elevation floor, the cold storage base soil is separated from the floor by an air space to cool the interior of the building. The amount will not be directly transmitted to the subsoil, but the temperature of the inter-air layer can still cause freezing damage to the subsoil.

Second, ventilated floor. In the cold storage floor below the insulation layer buried ventilation ducts.  Ventilation pipes are generally laid with cement pipes or cylinder tiles. Ventilation floor can be divided into natural ventilation and mechanical ventilation. The natural ventilation floor is based on outdoor air as the heat source. When the outdoor air passes through the ventilation pipe under the effect of hot pressure and wind pressure, it will continuously replenish the heat, so that the lower part of the insulation layer of the cold store is always maintained above 0°C.

The ventilated floor uses a method of sending steam into the ventilation ducts to increase the temperature in the lower part of the insulation layer of the cold storage.

This method is generally used during the heating season. Usually fans are used to send outdoor air into the ventilation ducts. Natural ventilation floors are generally used for cold storage in areas with short depths and high outdoor temperatures in winter. Mechanical ventilation floors are generally used for large-scale cold storage, but ventilation ducts must be organized through ventilation ducts for planned heat transfer.

Refrigeration System for industrial freezer rooms

Compressor is the most important equipment in refrigeration equipment (It often referred to as the host  refrigeration equipment) . We mainly offer original new Bitzer and copeland brand compressor.

Compressor compresses the lower pressure steam into higher pressure steam, which reduces the volume of steam and raises the pressure.  The compressor sucks in the lower-pressure working fluid vapor from the evaporator to increase the pressure and send it to the condenser.  The condenser condenses into a liquid with higher pressure. After the throttle is throttled, it becomes a liquid with a lower pressure. Low liquid is sent to the evaporator, absorbs heat in the evaporator and evaporates into low-pressure steam, and is sent to the inlet of the compressor, thereby completing the refrigeration cycle.

We provide specially temperature refrigeration equipment for industrial freezer rooms. Our engineer use professional software to calculate the design proposal  then choose the most suitable condensing unit and evaporator according to customer’s requirements. So it can save customers’ using costs while meeting customers’ refrigeration demand.

Maintenance of the industrial freezer rooms

1. After the installing of cold storage room or reusing after long-term decommissioning, the cooling rate should be reasonable, it is advisable to control it at 8-10°C per day, and maintain it at 0°C for a certain period of time.
2. cold storage pu panel maintenance. Please pay attention to the use of hard objects on the panels collision and scratching. Because it can cause dishing and rusting of the panels, it will seriously reduce the local insulation performance .
3. Set with regular defrosting , change filters regularly, etc.
4. cold storage ground maintenance, general small assembly-type cold storage floor using insulation panel, use the cold storage should prevent the floor panel from a lot of ice and water, if has ice there, cleaning must not use hard objects beat, damage the floor panel.

OnlyKem is professional cold room manufacturers , committed to design, manufacturer , and export our walk in freezer room, chiller room , blast freezer room etc.

If you have any questions or inquiries,  please contact us at sale@coldroomplus.com, we will reply as soon as possible. Choose OnlyKem , fresh life with you always!